The First Thermal Spray Coating Machine – Surface One™ incorporates three spray processes, spray gun, part handling systems and powder feed technology into one compact machine. Benefit from improved reliability and reproducibility, higher production availability, increased mobility and be ready for the smart factory of the future.



Maximum reliability and availability Reduce costly rework and maintenance.
Intuitive user interface and operator guidance Eliminate errors and boost productivity
Standardized and modular design Faster production start-up and higher upgrade flexibility
Quick and easy relocation Ensure your production flexibility and reduce downtime
Compact construction Fits into a shipping container; 20% less floor space.
Improved health and safety Safe access to auxiliary systems and reduced dust


The coating module houses up to three thermal spray systems including gun handling, part handling, up to 4 powder feed lines and the exhaust system.
The process module in the back contains all auxiliary systems such as electrical controls, gas management, power supply and a heat exchanger with high-pressure pumps.




Small footprint – high flexibility

Surface One occupies 20% less of your shop floor space compared to a conventional system.
The machine fits into a shipping container and is quickly relocated from one location to another.
Surface One is installed within a few days instead of months thereby reducing downtime significantly.



Safe and efficient part handling

Surface One can be run with major robot brands and offers a wide range of part handling options.
Easily access the part handling area from the front and reduce operator exposure to the coating area.
Load heavy parts with a lift truck or overhead via a crane and protect the health and safety of operators.



Reduced dust, increased safety

The innovative airflow design of Surface One minimizes dust build up which reduces cleaning requirements and contributes to operator safety.
Minimizing the distance between air inlet and outlet and an exhaust hood based on vortex technology ensure a laminar airflow and optimize capturing of any overspray.



Take a modular approach

The modular design with plug-in interfaces ensures new hardware and process can be installed quickly and efficiently, with minimal downtime
Protect your investment with a system that meets your needs now and can be readily modified to meet your future needs




Improved usability and productivity

The Clarity user interface reduces complexity and focuses on the information relevant to the task.
Key indicators are visible from a distance so operators can multitask and spend their time more effectively.
Step-by-step instructions guide the operator through the entire process eliminating operating errors, improving productivity and minimizing training efforts.


Stay in control and move ahead

Quickly scale up and replicate production by simply transferring coating recipes and operating configurations from one machine to the next.
Clarity seamlessly integrates into your production environment to increase productivity.
Industry 4.0 and IIoT features provide real-time status information about the manufacturing process and system health.
Clarity diagnoses system performance and informs you when maintenance is needed or a malfunction occurs.


BRO-0020.4 Surface One – The First Thermal Spray Coating Machine (EN)



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